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Industrial Seals |
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Radial Shaft Seal
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Radial shaft seals are used between rotating and non-rotating
machine components. They are made up of
- a cylindrical outer covering of sheet steel (shell) or elastomer
which seals statically against the housing bore and enables the
requisite interference fit of the seal in the housing bore to be
obtained as well as facilitating proper installation;
- the sealing lip of elastomer which provides dynamic and static
sealing against the shaft. The lip has a sealing edge which is formed
by pressing, cutting or grinding and is normally pressed against
the counterface on the shaft with a defined radial force by a garter
spring. The edge of the sealing lip and the shaft counterface form
the most important functional area of a radial shaft seal. The sealing
effect of the lip can be enhanced by providing the contact area
of the lip with hydrodynamic aids which may be designed for single
direction operation, or for alternating directions of shaft rotation.
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Mechanical Seal |
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Mechanical seals are designed for use under severe service
conditions at relatively low peripheral speeds. They offer reliable
protection against solid and liquid contaminants as well as leak-proof
retention of lubricant. The seals were originally developed for
off-road and tracked vehicles but have been found to be equally
suitable for a range of other applications where effective protection
is required against sand, soil, mud, water etc. These applications
include
- all types of mixers,
- sand treatment equipment,
- conveyors and other construction equipment,
- agricultural machinery,
- washing equipment,
- grinding mills and other comminution equipment,
- ore dressing equipment, and
- mining equipment.
The mechanical seals from CR, of the HDDF design, consist of two
identical sealing rings and two similar nitrile rubber Belleville
washers. The sealing rings are of wear and corrosion resistant steel
and have finely finished sliding and sealing surfaces. Sealing is
assured even against thin oils, such as SAE 10W40 oils. The Belleville
washers (cup springs) of nitrile rubber provide the necessary uniform
face loading and positive sealing at the bore and outside diameters.
The outside diameter of the washers adapts to the form of the bore
in which they are mounted and there are no special demands in respect
of surface finish.
CR mechanical seals are supplied as ready-to-mount cartridge units.
A special retainer ring holds the two sealing ring faces together.
This not only facilitates mounting but also protects the seal against
damage. The retainer is left in position after mounting and provides
extra protection for the sliding surfaces during the initial stages
of operation. It slowly wears away.
Installation
No special tools are required to mount the mechanical seals. To
ease installation it is recommended that the housing bore should
have a lead-in or chamfer.
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V-Ring Seal |
• V-ring
seals are mounted on shafts and their thin, tapered lip
seals against a surface (counterface) at right angles to the shaft.
No special demands are placed on the surface finish of the shaft
seating and the V-rings act as flingers since they have an interference
fit on the shaft and rotate with it. Misalignment of the shaft with
respect to the counterface can be tolerated and V-rings also provide
reliable sealing if the shaft is out-of-round or rotates eccentrically.
It should be remembered when using V-rings that the amount by which
the shaft can be displaced axially is governed by the permissible
displacement of the V-ring relative to its counterface.
V-rings are made entirely of elastomer without fabric or sheet
metal reinforcement. They are, therefore, particularly easy to install.
They can be stretched and, depending on size, can be pushed over
other components of the arrangement, e.g. flanges, pulleys or even
housings. This is a very valuable characteristic, expecially in
the case of repairs.
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Axial Clamp Seal |
• Axial clamp
seals are designed for large and very large diameters and
are eminently suitable as secondary seals for applications where otherwise
the primary seals would be subjected to excessive quantities of particulate
contaminants or water. The seals do not rotate but seal axially against
a rotating counterface.
These CR axial clamp seals are made of appropriately profiled strips
of non-reinforced nitrile rubber which are held firmly in place by
stainless steel screw-type clamps. They are available in the diameter
range 150 to 4 600 mm and are produced in three different designs.
CT1 design:
Axial clamp seals of the CT1 design have a flat face sealing lip and
are held in position by a screw-type clamp. The maximum permissible
axial displacement (operating interference) with respect to the counter-face
is +2,4 mm.
CT3 design:
The seals of this design differ from those of the CT1 design only
in the form of the sealing lip. This is again flat but is provided
with annular grooves. These serve to trap contaminants which may have
started to penetrate the lip/counterface contact. The maximum operating
interference for these seals is +4,8 mm.
CT4 Design:
These seals are extra wideand have a double clamp. The maximum operating
interface is +4,8 mm. The sealing lip is flat as for the CT1 design
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