ACORN’s Specialist Linear Division Provide Custom Actuator Solution

Branch Manager, Ian Nesbit was recently contacted by a customer struggling with a high-accuracy actuator used in a critical testing system. The existing setup was causing more problems than it solved including: poor integration with the rest of the system, functional limitations, awkward spatial fit, and unreliable mechanical performance. On top of that, sourcing specific connection elements was becoming a real challenge due to tight space constraints and bespoke design requirements.

Ian brought in Linear & Automation Product Manager Garry Haines, and together they moved quickly to find a solution.

The first step was identifying a better actuator, one that could meet the technical demands of the application while offering a more compact, space-efficient design. They landed on a Rexroth unit that fit the bill perfectly. But it wasn’t just about swapping out one component for another. The application included a unique drive arrangement with an additional gearbox, so Garry worked closely with the customer to ensure the new actuator would integrate seamlessly.

Next up were the connection elements. Some parts were not only difficult to source but also tricky to install. Garry tracked down a compatible component that matched all the dimensional and performance requirements and arranged for it to be supplied pre-fitted to the actuator. This small detail made a big difference, cutting down installation time and removing another layer of complexity.

The end result? A smarter, cleaner solution that delivers. The new actuator meets all required performance standards in a more compact and manageable package. It integrates flawlessly with the existing drive system, and ships as a complete assembly. Pre-fitted, easier to handle, and far less prone to damage during transit.

Our Linear experts are on hand to support any of your application requirements, and can help find creative, efficient solutions.